ACTUS cable design

I think we can likely expect the ACTUS cable to form a part of the dCS Architecture for years to come, likely finding its way down from the Varése into eventual Vivaldi and Rossini replacements as a way to optimally link the chassis of the dCS separates ranges via the TOMIX protocol.

At that point there is probably as case for a 3rd Party to offer an “improved” cable - assuming that the current cable perhaps doesn’t reach the hights that somebody like a Transparent or Siltech might be able to achieve.

Understatement - but there is a HECK of a lot going on in that cable, and while of course I’m sure that dCS specified and built it to the best levels possible, they may have also taken some economic decisions that the aftermarket and specialist cable manufacturers can exploit.

I wonder if dCS share details on what testing was done on different cable specifications and how they came up with the design and specification for the cables, and if they plan to open (or licence) the designs up to 3rd parties.

I recall dCS mentioning that that had sent samples to various cable manufacturers and I expect there will have been technical data exchanged too,

However it must be a commercial decision for the third party manufacturers to decide whether or not it is economically viable to produce cables that fit only a single, low volume, unit.

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Yes - I think this is the point - i think it’s unlikely the Varése market alone will justify somebody making one, (although you never know - they’re talking to people who likely have already spent £1m+ on their HiFi, so making a demo set with a crazy price for the actual made to order products might be worth a punt) but when the likes of son of Vivaldi and son of Rossini have the interface too, that’s likely a different prospect.

I always remember how various manufacturers rode the Naim coattails and made improved Burndys and SNAICs - I know ChordCompany cables made a huge difference, as did Witchhat (not such a great economic model there though, as they went bust) so the break even point is maybe lower than we think. You weren’t allowed to talk about any of those 3rd party cables on the Naim forum by the way :thinking::roll_eyes:

Ah interesting - I wonder who actually makes it :thinking:

Indeed:

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This was published in Stereophile about ACTUS:

The ACTUS cable

During my factory tour, I had the opportunity to chat for 51 minutes with one of dCS’s younger engineers, Ben Ashcroft. In his almost 11 years with the company, he has risen from apprentice in the production department to managing the design of the dCS ACTUS cable. Originally drawn to dCS due to his interest in music—he loves electronic music—he was able to attend university part-time for seven years funded by dCS while building his technological knowledge base and skills. In 2022, he joined dCS’s R&D team. Shortly thereafter, he was given free rein to expand upon and develop the single-cable-carries-all ACTUS system.

“I soon realized that there was nothing off-the-shelf that would act as a solution,” Ashcroft told me. "For one, we needed six twisted, braided pairs of copper cabling: four to send and control the audio and the carefully isolated Tomix pair for our new clock technology. Each of these six twisted pairs has its own foil shield. Our testing is very strict on the amount of crosstalk between pairs, and the design passed with some margin. Performance is consistent at lengths up to 30 meters, and you can put 1m and 30m lengths on the same Varèse system with no timing errors, loss of sound quality, or added jitter. It is quite possible that ACTUS cables can achieve far more than they’re currently required to do.

“We worked with the UK branch of our partner LEMO of Switzerland to carefully position the pins in a way that enabled us to reach the high speed specifications and levels of performance we wished for. Given that LEMO hadn’t undertaken anything like this before, it was quite an accomplishment.”

Inserting an ACTUS cable with LEMO’s purpose-designed push/ pull connector is simple; there’s only one way it can go in. As for break-in, just leave the system on with no music playing, as clock data is constantly traveling through the cables.

Ashcroft and others repeatedly stressed that dCS is not a cable company. It is always possible that, while meeting or even exceeding dCS’s tight measurement specifications, dedicated cable companies can put their own sonic spin on dCS’s achievement. With the understanding that all ACTUS cable must be certified by dCS, several well-known companies are already exploring what they can achieve and perhaps advance.

https://www.stereophile.com/content/dcs-varèse-music-system-da-processor-page-2

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I am sure it will find it’s way on to new dCS products going forward, as why not?

As Pete said and other’s have found snippets of info, the cable isn’t a normal cable to begin with, it’s made specifically and at a very good standard. I can’t see many manufacturers if any jumping on making a replacement at the moment, but as you said, if it is used on other products going forward, then maybe.

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It’s a really interesting design - and a testament to dCS commitment and skills that they designed and commissioned such a thing. Can’t be cheap in the small quantities they require to ship with the Varése.

Given that the consensus is that clock cables make a big difference, and interconnects clearly also make a big difference, I’d kind of be a bit surprised that there isn’t a few ounces more performance in a no compromise design, all assuming dCS made economic compromises in the design of the bundled cables…which I think is likely a safe assumption.

Not sure how many Varése have been sold globally - but I hear upwards of 15 in the UK - so extrapolating that out and given the rarified audience, I suspect there is already enough of an aftermarket no compromise cable to be an interesting commercial prospect for a cable specialist, but yes…when it becomes the proprietary standard accross the dCS separates range, definitely.

I don’t know how many Varese walk the planet right now, but when I visited the factory it was full off them being built. Being ship out mainly at that time for demo units round the world. But as said, there was loads in different states of construction. So I wouldn’t like to guess how many lucky owners have one.

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Well, there are certainly more than one. However on the day that we both visited the factory I wouldn’t say that I saw “loads” being manufactured, A handful perhaps, One pallet ready for shipment, One in the corridor, one in the training ( demonstration) room and maybe two or three more. When dCS launched the product it was stated as being for limited production.

So the real question is, what number of Vareses ned to exist before a specialist cable manufacture feels an interest? Of course we cannot know.

Lemco has a very sophisticated cable facility in Worthing dealing in cables for medical equipment , scientific research etc, So perhaps an audio specialist might do better but I wouldn’t simply rely on a brand well known to us from their track record. Ben’s team appear to have done a lot more than just solder a connector to some coax.

Did you not spy all the ones in the R&D room, where the Varese transport bare was and the dac x.

I thought it was basically all hands on deck, to get them built and out, as like I said most were for demo rooms round the world. For the size of the place, I thought it was rather full of them.

I am afraid that I may have missed that. Thanks.

It make me think to myself, will they miss one. :laughing: probably wasn’t as many around as I thought, as i was a bit overwhelmed by the tour, etc. But certainly there isn’t that many out there. I guess dCS know exactly how many have been made, and how many are demo unit’s/owner.

Be good to actually know how many units have been made in all the range. Like how many vivaldi dacs, rossini, etc. Just to see the percentage split.

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I guess it would be an interesting set of figures. However it may well be regarded as commercially sensitive and not for general consumption.

That did cross my mind Pete

Well I don’t think the distributor were revealing anything too commercially confidential when they said that in addition to the demo units at dealers - they’ve sold between 10 and 20 Varése to the UK market. Extrapolate that out and add a degree of speculation as to the the global market….maybe 100?

Unofficial verbal figures from the distributor need to be taken with pinch of salt. There is no way that Riccardo does not know exactly how many systems at £220K each (minus dealer’s margin) he has sold and will have no management information need to give a range with 100% variance.

I think we can be comfortable that he has sold some. Is he talking sales up, down? We shall never know.

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Well yes - but it wasn’t Riccardo on this occasion, and there was a specific number mentioned…but I opted to give a range rather than completely blab!

…but yes - your 100% variance rule definitely applies, and I didn’t have a polygraph handy :thinking::grin:

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Its definitely worth noting that having dealt with ACTUS a fair bit, I have not come across a single aspect which was defined by an economic reason rather than an engineering rationale. The technology and engineering behind it would likely be considered excessive by most, but Varèse demanded it to perform the way we want it to.

That does extend to the cable – we apply the same strict quality control and test standards as we would with any component to ensure the best possible performance and reliability. The cable was developed in collaboration with LEMO, who make incredibly complex cable designs for a range of sectors where quality and reliability are key factors. This definitely isn’t a run of the mill professional grade cable.

All of the technologies that come together to form the ACTUS interface extend far beyond just the cable design. Fundamentally, everything about ACTUS, including the cable, but also the connectors, the software that runs the interface, and the internal PCB sections linking everything together, had to be designed from scratch to make ACTUS work the way we needed it to. We evaluated a lot of solutions already available on the market but came to the conclusion that none would allow us to do what we wanted to with Varèse, so something had to be made from scratch.

That means getting anything working takes a lot of work, as not only do you have to design all of the hardware and software, if something doesn’t work you don’t have a manual to read or a chip supplier to call and ask.

The performance benchmarks for the interface – including the cable – currently exceed the requirements that the Varèse system places upon it. That means we have plenty of headroom to make changes to Varèse without the interface becoming a bottleneck.

ACTUS can be considered everything from the i.MX 8 in one product to another, though arguably it could be extended right through to the FPGA that the i.MX 8 connects to internally. Given that all of the Varèse chassis are designed to create an electrically sealed environment for each of the units, ACTUS needs to maintain this seal. The cable itself consists of 6 twisted pairs, each of which are shielded. There is also a shield around the circumference of the cable. When the cable is terminated into the ACTUS connector, it splays out to create a 100% coverage of the cable. This maintains the sealed environment even between the Varèse units.

The connector itself is a bespoke design, which was made in collaboration with LEMO (like the cable design), which effectively separates the pins / cores carrying the Tomix clock signal from the pins / cores carrying audio and control signals, maintaining signal integrity for the clocks.

A number of construction types were considered for the cable, and the end result is as much a part of the Varèse system as any other. Regarding where ACTUS could go next, there’s huge potential for the interface and the accompanying cabling system we’ve developed, and we’re really excited to keep exploring where we can take it / how we can develop it further following all of the team’s hard work to bring it to life. We will certainly let you know whenever we have any news to share on this.

I think ACTUS definitely deserves a detailed discussion, and its likely we’ll put together a piece for the dCS Edit on ACTUS and Tomix in the future.

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James, this is a superb explanation. It makes me wonder whether or not other cable manufacturers are even capable of making such a thing to such a standard ?

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James, as thomas dolby would say, you blind me with science. But as always very informative, on point, and always a good read.

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